Types of Stamped Products:
Stamped products encompass a wide range of components, including but not limited to:
Metal enclosures and casings; Connectors and terminals; Custom stainless steel washers and shims; Brackets and clips; Panels and covers
Characteristics:
Stamped products exhibit versatility, cost-effectiveness, and the ability to produce intricate shapes with high volume and consistency. They are lightweight yet strong, offering design flexibility and efficient production.
Production Process:
The stamping process involves designing dies, feeding metal sheets into presses, and forming the desired shapes through pressure application. Secondary operations like bending, punching, and trimming may be performed to achieve the final product. Precision dies and controlled press parameters ensure accuracy and repeatability.
For special stamped parts, customized dies are designed to accommodate specific shapes, features, or materials. Advanced stamping techniques may be employed, such as deep drawing or multi-stage forming, to achieve complex geometries. Quality control measures, including dimensional inspection and material testing, ensure the integrity and functionality of special stamped parts.
Precision:
Stamping processes can achieve high precision and tight tolerances, especially with advanced techniques such as progressive or transfer stamping. Dimensional accuracy and uniformity are maintained through careful die design and press control.The products we produce can reach ±0.03, 0 PPM quality yield rate
Product Hardness:
The hardness of stamped products depends on the material used and any subsequent heat treatment processes. Common materials include steel, aluminum, copper, and various alloys, each offering different hardness levels and mechanical properties.
Materials:
Stamped products can be made from a wide range of materials to suit specific requirements. Steel, both mild and stainless, is commonly used for its strength and versatility. Aluminum is favored for its lightweight properties, while copper and brass offer excellent conductivity and corrosion resistance.
Usage Scenarios:
Stamped products find applications across industries such as automotive, aerospace, electronics, and consumer goods. They are used in various components, from automotive body panels and electrical connectors to appliance housings and hardware. Their versatility and cost-effectiveness make them indispensable in mass production environments.Chuanghe Fasteners carries a wide variety of plastic washers in stock and we also offer custom plastic washers.