Advantages
Turning Fasteners Manufacturing Services and Advantages
Our Turning Fasteners Manufacturing Services utilize advanced turning techniques to produce high-quality fasteners with precision and efficiency. Turning, a machining process, involves rotating a workpiece while a cutting tool removes material to create the desired shape. we guarantee our products with a 100% quality yield rate within the cotract, we provide refund with any defective items.
Advantages
We always take "good service, good quality, good technology" as our company philosophy
Partner with us for comprehensive turning fasteners manufacturing services that deliver superior quality, precision, and reliability. Experience the advantages of turning technology in producing fasteners that meet your exact requirements and exceed industry standards.
Precision Engineering:● Turning allows for the production of fasteners with tight tolerances and precise dimensions, ensuring optimal fit and performance in various applications. Our factory CNC parts of the produced components reaches ±0.001mm.
Versatility:● Our turning capabilities enable the manufacturing of a wide range of fasteners, including bolts, nuts, screws, studs and Non-standard parts, in different sizes, shapes, and materials to meet diverse client needs.
Cost-effectiveness:● Turning offers cost-effective production solutions, with efficient material utilization and minimal waste, leading to competitive pricing for our clients.
Quick Turnaround:● Sample delivery time: Mold involving 10 days; No Mold involving 3 days
● Delivery time of bulk goods: 20 days
Surface Finish:● Turning produces fasteners with smooth surface finishes, reducing the need for additional finishing operations and enhancing the aesthetic appeal of the final products.
Quality Assurance● We adhere to strict quality control measures throughout the manufacturing process, ensuring that each cold forged fastener meets or exceeds industry standards for performance and reliability. 0 PPM is our promise of quality, 100% qualified is to let you use worry-free.
ADVANTAGES
While machining may have higher labor and setup costs compared to some mass production processes, its advantages in precision, material versatility, and flexibility make it an indispensable manufacturing method for various industries, including aerospace, automotive, medical, and general engineering applications.
Machining processes allow for the production of components with extremely tight tolerances and high dimensional accuracy, crucial for applications requiring precise fits and alignments.
Modern CNC machining centers can produce intricate and complex shapes, enabling the manufacturing of customized and specialized components for various industries.
Machining can be applied to a wide range of materials, including metals, plastics, composites, and ceramics, providing flexibility in material selection.
Depending on the machining process and parameters, machined components can achieve superior surface finishes, reducing the need for additional finishing operations.
Machining lends itself well to low-volume production, prototyping, and customization, allowing for quick turnaround times and design iterations.
Machined components retain the bulk properties of the parent material, ensuring high strength, toughness, and structural integrity.
Machining processes generate relatively low material waste compared to some other manufacturing methods, contributing to cost-effectiveness and sustainability.
Machining processes can be closely monitored and controlled, enabling consistent quality and reducing the risk of defects or variations.
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Machine accuracy
Production tolerances for 5-axis CNC machining can vary depending on factors such as material properties, part complexity, and machining parameters. Typically, tolerances ranging from ±0.005 inches to ±0.0005 inches (±0.127mm to ±0.0127mm) are achievable with 5-axis CNC machining processes, although tighter tolerances may be achievable with specialized tooling and machining techniques. These tolerances ensure precise dimensional accuracy and consistency in the finished parts, meeting the exacting standards of our customers across various industries.
Complex Geometry Machining● With 5-axis capability, we can machine complex geometries and intricate shapes that would be difficult or impossible to achieve with conventional machining methods. This includes features such as undercuts, compound angles, and contoured surfaces.
Reduced Setup Time● By allowing for simultaneous machining operations from multiple angles, 5-axis CNC machining reduces the need for multiple setups and fixture changes. This streamlines the manufacturing process and decreases overall setup time, resulting in improved productivity and efficiency.
Improved Surface Finish● The ability to access workpiece surfaces from multiple directions enables smoother cutting paths and finer tool control, resulting in superior surface finishes. This is particularly beneficial for applications requiring high-quality surface finishes, such as aerospace and medical components.
Enhanced Accuracy and Precision● 5-axis CNC machines offer increased accuracy and precision compared to lower-axis machines. By minimizing the need for repositioning and manual intervention, 5-axis machining reduces errors and ensures tighter tolerances, leading to higher-quality finished parts.
Versatility and Flexibility● 5-axis CNC machining is highly versatile and adaptable to a wide range of part geometries and materials. It allows for greater flexibility in part design and manufacturing, enabling us to meet diverse customer requirements and address complex machining challenges.
Material
Machined components can be produced from a wide variety of materials, depending on the application requirements and desired properties.
Metals
Steels (carbon steels, alloy steels, stainless steels, tool steels)
Aluminum and aluminum alloys
Copper and copper alloys
Titanium and titanium alloys
Nickel-based alloys
Magnesium alloys
Plastics and Polymers
Thermoplastics (ABS, PEEK, POM, PTFE, nylon, polycarbonate)
Thermosets (phenolic, epoxy, polyurethane)
Engineered plastics (PEEK, PPS, PSU)
Composites
Fiber-reinforced plastics (carbon fiber, glass fiber, aramid fiber)
Metal matrix composites (aluminum, titanium, magnesium)
Ceramics
Alumina (Al2O3)
Zirconia (ZrO2)
Silicon nitride (Si3N4)
Silicon carbide (SiC)
Foams and Honeycombs
Metallic foams (aluminum, nickel, steel)
Polymer foams (PVC, polyurethane, polystyrene)
Honeycomb structures (aluminum, aramid, carbon fiber)
The choice of material depends on factors such as strength requirements, corrosion resistance, thermal properties, cost, and machinability. Metals are commonly used for structural components, tools, and high-strength applications. Plastics and composites are preferred for their lightweight, corrosion resistance, and tailorable properties. Ceramics are used in applications requiring high hardness, wear resistance, and thermal stability.
Advanced machining techniques, such as CNC (Computer Numerical Control) machining, allow for precise and efficient machining of a wide range of materials, enabling the production of complex and high-quality components across various industries, including aerospace, automotive, medical, and consumer products.
scenes to be used
Machined parts are commonly employed across a wide range of industries and applications due to their precision, reliability, and versatility. Here are some typical scenarios where machined parts are utilized: These are just a few examples of the diverse applications of machined parts across various industries, highlighting their importance in modern manufacturing and technology.
Machined components are integral to automotive manufacturing, used in engines, transmissions, suspension systems, braking systems, and chassis components.
Machined parts play a crucial role in aircraft and spacecraft construction, including engine components, structural parts, landing gear, avionics, and weaponry.
Precision machined parts are essential for medical devices, surgical instruments, implants, prosthetics, and diagnostic equipment.
Machined parts are utilized in the production of electronic devices, computer hardware, telecommunications equipment, and semiconductor machinery.
Machined components are vital in the fabrication of industrial machinery, including pumps, compressors, turbines, generators, and hydraulic systems.
Machined parts are employed in drilling equipment, pumps, valves, pipelines, and offshore platforms.
Machined parts find application in construction machinery, building materials, infrastructure projects, and heavy equipment.
Machined components are utilized in consumer products such as appliances, power tools, furniture, sporting goods, and recreational vehicles.
Machined parts are used in food processing equipment, packaging machinery, and agricultural machinery.
Machined parts are integral to the manufacturing of wind turbines, solar panels, hydroelectric equipment, and geothermal systems.
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Contact Us
● We served more than 100,000 customers and exported more than 100+ countries in the world.
● We have 100+ workers and 10+ R&D and quality employees.
Chuanghe Fastener Co, Ltd. (CHE ) offers OEM & ODM & Customized services to customer, which included cold heading, CNC processing center, wire cutting, powder metallurgy processing and assembly of metal parts with plastic parts.We have industry leading quality inspection equipment such as 3D scanner, Ultrasonic Flaw Detector etc
Shortcut links
Contact with us
Tel: +86-186 0769 4667
E-Mail: info2@dgchuanghe.com
Add:
RM302, No.4 building Lizhou industrial Park, Shangshanqi, Zhushan District, Dongcheng Town, Dongguan City, China
