Advantages
Cold Forged Fasteners Manufacturing Services and Advantages
Our Cold Forged Fasteners Manufacturing Services utilize cutting-edge techniques to produce high-quality fasteners with exceptional precision and strength. Cold forging, a process performed at ambient temperatures, involves shaping metal through controlled pressure application.
we guarantee our products with a 100% quality yield rate within the cotract, we provide refund with any defective items.
Advantages
We always take "good service, good quality, good technology" as our company philosophy
Partner with us for comprehensive cold forged fasteners manufacturing services that deliver exceptional quality, precision, and value. Experience the advantages of cold forging technology in producing fasteners that meet your specific requirements and exceed your expectations.
Superior Strength: ● Cold forging results in fasteners with enhanced mechanical properties, including increased tensile strength and durability, ensuring reliable performance in demanding applications.Our factory Cold Forged Parts of the produced components
reaches: 0.05 mm.
Precision Engineering:● Our advanced cold forging process enables the production of fasteners with tight tolerances and intricate geometries, ensuring precise fit and alignment.
Cost-effectiveness:● Cold forging minimizes material waste and reduces the need for secondary machining operations, resulting in cost savings for our clients.
High Efficiency:● Sample delivery time: Mold involving 10 days; No Mold involving 3 days
● Delivery time of bulk goods: 20 days
Versatility:● Our cold forging capabilities allow for the manufacturing of a wide range of fasteners, including bolts, nuts, screws, and studs, in various sizes, shapes, and materials.
Quality Assurance: ● We adhere to strict quality control measures throughout the manufacturing process, ensuring that each cold forged fastener meets or exceeds industry standards for performance and reliability. 0 PPM is our promise of quality, 100% qualified is to let you use worry-free.
ADVANTAGES
The cold forging process work-hardens the material, resulting in increased strength, hardness, and fatigue resistance, crucial for high load-bearing applications.
Cold forging allows for tight tolerances and precise dimensions, minimizing secondary machining operations, essential for industries like aerospace and electronics.
Intricate and complex shapes can be produced in a single operation, reducing secondary operations and costs. Improved surface finish: Cold forged components often exhibit superior surface quality, requiring minimal additional finishing.
Cold forging involves little to no material waste, leading to significant cost savings, especially for expensive alloys.
Once optimized, cold forging enables consistent, high-volume production with minimal cycle times.
Severe plastic deformation during cold forging refines grains, enhancing strength, toughness, and fatigue life.
Despite high initial tooling costs, overall production costs are often lower than other processes due to reduced material waste, fewer secondary operations, and high production rates.
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Machine accuracy
The precision of cold forged components is typically expressed in terms of dimensional tolerances, which can range from ±0.001 (or thousandths of an inch) for general-purpose components to a few micrometers for high-precision applications. Cold forging is particularly advantageous for producing components with complex geometries, intricate details, and tight tolerances that would be challenging or impossible to achieve through other manufacturing processes. Industries such as aerospace, automotive, and electronics heavily rely on the high precision and repeatability offered by cold forged components to ensure reliable performance and functionality.
To maintain consistent precision and dimensional accuracy, manufacturers must implement rigorous quality control measures, including in-process monitoring, statistical process control, and regular inspections using coordinate measuring machines (CMMs) or other metrology equipment.
Our factory's cold heading process ensures that our components achieve a defect rate of 0 PPM (parts per million), meaning that we produce parts with zero defects, resulting in exceptionally high-quality products.
Material
Cold forging, also known as cold heading or cold forming, is a metalworking process that involves the plastic deformation of metals at or near room temperature to produce various components or parts. The selection of materials for cold forging is crucial as it affects the quality, strength, and performance of the final product. Here are some commonly used materials for cold forging:
Carbon Steels● Carbon steels are the most widely used materials for cold forging. They are classified into low-carbon steels (C ≤ 0.25%) and medium-carbon steels (0.25% < C ≤ 0.6%). Low-carbon steels offer excellent plasticity and ductility, making them suitable for small and thin-walled components. As the carbon content increases, the strength and hardness of the steel increase, making it suitable for larger and thicker-walled parts. Typical carbon steel grades used in cold forging include 10#, 20#, 35#, and 45#
Alloy Steels● To further enhance the strength and wear resistance of cold forged parts, alloy elements such as manganese (Mn), chromium (Cr), and nickel (Ni) are added to structural steels. Common alloy steel grades used in cold forging include 35CrMo, 40Cr, and 40CrNiMo. Alloy steels not only possess high tensile strength but also exhibit good ductility, making them ideal for producing complex-shaped components.
Stainless Steels● Stainless steels are widely used for cold forged components that require excellent corrosion resistance. Common stainless steel grades for cold forging include austenitic grades like 304 and 316, as well as martensitic grades like 410 and 420. While stainless steels generally have good plasticity, they are more challenging to work with compared to carbon and low-alloy steels.
Aluminum and Aluminum Alloys● Aluminum and its alloys are widely used in the aerospace industry due to their low density. Common aluminum and aluminum alloy grades used in cold forging include 1060, 6061, and 7075. Although aluminum alloys offer high strength, their good thermal conductivity can lead to localized softening during the cold forging process, which requires careful control.
Copper and Copper Alloys● Copper and copper alloys are known for their excellent thermal and electrical conductivity, making them suitable for producing electrical contact components. Common copper materials used in cold forging include oxygen-free copper, electrolytic tough pitch copper, and copper alloys such as brass and beryllium copper. Copper materials are relatively soft, and special attention is required during cold forging to prevent delamination.
In addition to the aforementioned metallic materials, certain high-performance polymers, such as nylon, can be used to a limited extent for cold forging applications. Different materials offer varying advantages and disadvantages in terms of cost, workability, and performance characteristics.
scenes to be used
Cold forged components find their applications in a wide range of industries due to their high strength, precision, and cost-effectiveness. Here are some common use cases and considerations for cold forged parts:
Cold forged components are extensively used in the automotive industry for manufacturing various engine components, fasteners, bearings, and other critical components. The high strength and durability of these parts ensure reliable performance under harsh operating conditions. Proper material selection and heat treatment processes are essential to meet the stringent quality and safety standards of the automotive sector.
The aerospace industry heavily relies on cold forged components for their lightweight and high-strength characteristics. These components are used in aircraft structures, landing gear assemblies, and other critical applications where weight reduction is crucial. Due to the stringent requirements of the aerospace industry, cold forged parts must undergo rigorous quality control and testing procedures to ensure safety and reliability.
Cold forged parts, such as bolts, nuts, and fasteners, are widely used in the construction and heavy machinery industries. These components must withstand high loads and harsh environments, making cold forging an ideal manufacturing process for achieving the required strength and durability. Proper surface finishing and heat treatment processes may be necessary to enhance corrosion resistance and wear properties.
Cold forged components find applications in the electrical and electronics industries, particularly for manufacturing electrical contacts, connectors, and other conductive components. The high precision and dimensional accuracy achieved through cold forging ensure reliable electrical connections and performance. Material selection is crucial to ensure adequate electrical conductivity and resistance to environmental factors.
Cold forged parts are commonly used in various general industrial applications, such as valves, fittings, tools, and machinery components. The versatility of cold forging allows for the production of complex shapes and geometries, enabling the manufacturing of intricate and customized components for specific industrial needs.
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factor
When working with cold forged components, there are several important considerations:
Material Selection: Choosing the appropriate material is crucial for ensuring the desired mechanical properties, corrosion resistance, and performance characteristics of the cold forged part.
Tool Design and Maintenance: Proper tool design and regular maintenance are essential for achieving consistent quality and prolonging tool life during the cold forging process.
Lubrication and Surface Finish: Appropriate lubrication and surface finishing techniques should be employed to reduce friction, improve part quality, and enhance corrosion resistance.
Heat Treatment: Depending on the material and application, cold forged parts may require heat treatment processes, such as annealing, quenching, or tempering, to achieve the desired mechanical properties and microstructure.
Quality Control and Testing: Rigorous quality control measures, including dimensional inspections, non-destructive testing, and mechanical testing, should be implemented to ensure the reliability and performance of cold forged components, especially for critical applications.
Contact Us
● We served more than 100,000 customers and exported more than 100+ countries in the world.
● We have 100+ workers and 10+ R&D and quality employees.
Chuanghe Fastener Co, Ltd. (CHE ) offers OEM & ODM & Customized services to customer, which included cold heading, CNC processing center, wire cutting, powder metallurgy processing and assembly of metal parts with plastic parts.We have industry leading quality inspection equipment such as 3D scanner, Ultrasonic Flaw Detector etc
Shortcut links
Contact with us
Tel: +86-186 0769 4667
E-Mail: info2@dgchuanghe.com
Add:
RM302, No.4 building Lizhou industrial Park, Shangshanqi, Zhushan District, Dongcheng Town, Dongguan City, China
